What is Motor Coil Winding? Step-by-Step Guide & Process

What is Motor Coil Winding? | Motor coil winding is a process in which an insulated wire (such as copper or aluminium) is lapped inside the motor to form a coil. This is how coil winding is done. When this coil is connected to the current, electromagnetism is created.Then it generates a magnetic field, which makes the motor rotate. Let us understand step-by-step what is Motor Coil Winding and how does it work. Step 1: Basic Principle Motor coil winding works on Faraday’s Law of Electromagnetic Induction. If you don’t know Faraday’s Law of Electromagnetic then you can read this article. link this a relevant Wikipedia click here When an electric current passes through a coil, a magnetic field is generated. When this magnetic field interacts with the rotor of the motor, a torque (rotating force) is generated which rotates the motor. There are two main parts inside a motor: Stator (outer part) Rotor (rotating part) Winding is mostly on the stator. When current passes, a magnetic field is formed and the rotor rotates. Step 2: Types of Winding How many types of winding are there? There are two main types of motor winding: Single Phase and three-phase 12 Slot Ceiling fan Winding Data Lap & Wave Winding – Selected according to the design. The type of winding is selected according to the design of the stator and rotor. Step 3: Wire Selection What do you need in winding? Step 4: Slot Turns Calculation and Winding Process, Motor Coil Winding The stator/rotor of the motor has slots inside which the wire coils are lapped and inserted. How many turns should there be inside each coil, This depends on the design of the motor. Example: 0.5 k/w, 0.5 hp, 1 k/w, 10 hp, etc. motor coil winding correct number of turns and pitch (gap of points of coil as we cut sad slot) is crucial for the performance of the motor. Before winding, clean the slot, apply insulation paper, wrap the wire in the shape of a coil, put the wire inside the slot, Tie all the coils properly, check with a multimeter (continuity, resistance) and lastly varnish the pure winding coil (for long life and also to avoid moisture.) Step 5: Common Problems, Motor Coil Winding The solution to all these problems is proper calculation, quality insulation and expert winding technique. Experience + correct data, Motor coil winding Conclusion: Motor coil winding is an important job which can improve the performance and life of the motor through winding.It is a technical and precise job which only a trained technician can do.Whether it is a motor, pump, fan or industrial motor – correct coil winding is very important in all.If you are new in this field, it is very important to get training and practical experience.In today’s digital world, online winding data is also making this job easy and accurate.

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Running Coil and Starting Coil Winding | Connection with Daigram

How does the connection of starting winding and running winding of AC motor work? Know the detailed explanation of capacitor, phase shift. Focus Keywords: Relation between running and starting winding Why does current not flow together in motor winding? The most important thing is that whenever we start any AC motor, then current does not flow together in both running coil and starting coil winding, why does it not happen? Running winding gets current from direct line, while starting winding is connected through capacitor, which creates a slight difference in phase, why it happens, let us understand this. Running and Starting | Role of capacitor and Phase Shifting Starting winding is connected through capacitor. This capacitor creates a 90-degree difference in the phase of current which we call phase shift. Due to this shift, the rotor inside the motor stator rotates in one direction. Without it, the rotor will only move but will not rotate. Neutral Position and Alternating Phase, AC 50-60Hz.   What is a 50-60Hz The full form of Hz is “Hertz” This name is named after German scientist Heinrich Hertz, who first proved electromagnetic waves. If a signal, wave or current is repeating 50 times in a second, then its frequency will be 50 Hz. When we talk about AC current (like home fan, motor, fridge), then Hz means how many times the current changes its direction in a second. Which countries use it? AC current changes 50 – 60 times every second. This is why sometimes the running coil is in neutral and sometimes the starting coil. When there is current in the running coil, the starting coil is in neutral, and when there is current in the starting, the running coil is in neutral. This alternating phase gives continuous torque to the rotor. Disconnecting the Centrifugal Switch and Starting Coil When the motor speed reaches full RPM (Revolutions Per Minute), the starting coil winding is removed from the circuit by means of a centrifugal switch. Technical Explanation Starting and Running How is the phase difference formed in AC Motors? Starting and running The phase difference is formed due to the capacitor. The starting to be winding is in series with the capacitor due to which its current is phase-matched, and there is a time delay in comparison with the current of the running winding. This delay creates a rotating magnetic field inside the motor. What is Reverse Rotation? If the wire connection is wrong or the capacitor connection polarity changes, the rotor can rotate in the reverse direction as well. That is why correct wire SWG (Standard Wire Gauge) and capacitor wire conection time are very important, keep this in mind after winding. How the motor coil is winding is given step by step 12 slot ceiling fan winding, if you want then please read it. Conclusion The working of an electric motor may seem quite technical. But an AC motor starts only when the current of the starting winding flows in the correct phase with the running winding. The capacitor acts as a bridge in this which creates a phase shift. When the motor attains full speed, the centrifugal switch removes the starting winding. This whole process is crucial for the efficiency and direction of the motor. If you are doing motor repair, motor coil winding or capacitor fitting, it is important to understand when and how a motor coil winding is activated. Thank you for reading the full article. This whole process is crucial for the efficiency and direction of the motor.

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12 Slot Ceiling fan Winding Data Complete Guide Step-by-Step

12 Slot Ceiling fan Winding Data Complete Guide Step-by-Step 12-slot ceiling fan winding process, including the turns for running and starting coils, and the wire gauge, step-by-step. Introduction A ceiling fan is an essential part of every home. They come in various sizes, such as 24″, 36″, 48″, and 52″ fans. Today, we’ll focus specifically on 12-slot fans, which are often found in 48″ and 52″ models. When their winding burns out or gets damaged, instead of buying a new fan, you can bring your existing fan back to life by properly rewinding it. What is a 12-Slot Ceiling Fan? As we mentioned earlier, 12-slot coils are mostly seen in 48″ or 52″ ceiling fans. While some fans also have 14-slot coils, today we’ll focus on 12-slot coils. Slots refer to the empty spaces within the fan’s stator where wires are inserted. These slots are evenly distributed and help in creating the motor’s electromagnetic field. How is Ceiling Fan Coil Winding Done? To wind the fan, two main coils need to be created: Step-by-Step Process: Clean the Stator Completely:  Remove all old wires and thoroughly clean the slots with a brush, making them look as good as new. Apply Slot Paper:  Insert 7 number film paper insulation into each slot. Create Coils:  Start creating coils for the stator, either by manual winding or using an automatic machine. Insert Starting Coil:  First, insert the starting coil into the 12 slots (in an alternate slot pattern). Insert Running Coil:  Next, insert the running coil into the remaining 12 slots. Make Connections: Two wires will come out from the running coil and two from the starting coil. Connect one wire from the running coil and one from the starting coil together to form the common connection. Connect the remaining individual running and starting wires to the two terminals of the capacitor. For the AC supply, one wire will connect to the common connection, and the other will connect to the capacitor’s terminal connected to the running coil (for correct fan rotation). Insulation and Varnish: After the winding is complete, apply varnish to the winding and allow it to dry. Starting Coil Winding Details Starting Coil Winding Details Running Coil Winding Details Important Points Common Mistakes To Avoid Conclusion If you’re learning ceiling fan winding or performing repairs, follow the data, details, and methods provided above. By using the correct wire gauge, accurate turns, and careful insulation, you can easily wind or rewind a 12-slot ceiling fan and restore its performance to like-new condition. If u have any questions about us, Please do not hesitate to contact us.

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Motorcoilwinding.com

Welcome to motorcoilwinding.com – world’s most trusted source for accurate and easy-to-understand motor winding and coil winding information. your ultimate resource for all types of motor coil winding and motor coil winding data Our work is to make electrical motor rewinding or winding easier and more accurate for professionals, students, and professional technician, We specialize in providing detailed and reliable, fan coil winding data, motor winding diagrams, SWG wire charts, turns and pitch calculations, and winding formulas. Whether you are working on a ceiling fan, pedestal fan, table fan, or universal motor, you’ll find step-by-step guidance and technical data here. professional technician, an electrical engineering student this platform is built for you consectetur adipiscing elit dolor

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