What is Motor Coil Winding? Step-by-Step Guide & Process
What is Motor Coil Winding? | Motor coil winding is a process in which an insulated wire (such as copper or aluminium) is lapped inside the motor to form a coil. This is how coil winding is done. When this coil is connected to the current, electromagnetism is created.Then it generates a magnetic field, which makes the motor rotate. Let us understand step-by-step what is Motor Coil Winding and how does it work. Step 1: Basic Principle Motor coil winding works on Faraday’s Law of Electromagnetic Induction. If you don’t know Faraday’s Law of Electromagnetic then you can read this article. link this a relevant Wikipedia click here When an electric current passes through a coil, a magnetic field is generated. When this magnetic field interacts with the rotor of the motor, a torque (rotating force) is generated which rotates the motor. There are two main parts inside a motor: Stator (outer part) Rotor (rotating part) Winding is mostly on the stator. When current passes, a magnetic field is formed and the rotor rotates. Step 2: Types of Winding How many types of winding are there? There are two main types of motor winding: Single Phase and three-phase 12 Slot Ceiling fan Winding Data Lap & Wave Winding – Selected according to the design. The type of winding is selected according to the design of the stator and rotor. Step 3: Wire Selection What do you need in winding? Step 4: Slot Turns Calculation and Winding Process, Motor Coil Winding The stator/rotor of the motor has slots inside which the wire coils are lapped and inserted. How many turns should there be inside each coil, This depends on the design of the motor. Example: 0.5 k/w, 0.5 hp, 1 k/w, 10 hp, etc. motor coil winding correct number of turns and pitch (gap of points of coil as we cut sad slot) is crucial for the performance of the motor. Before winding, clean the slot, apply insulation paper, wrap the wire in the shape of a coil, put the wire inside the slot, Tie all the coils properly, check with a multimeter (continuity, resistance) and lastly varnish the pure winding coil (for long life and also to avoid moisture.) Step 5: Common Problems, Motor Coil Winding The solution to all these problems is proper calculation, quality insulation and expert winding technique. Experience + correct data, Motor coil winding Conclusion: Motor coil winding is an important job which can improve the performance and life of the motor through winding.It is a technical and precise job which only a trained technician can do.Whether it is a motor, pump, fan or industrial motor – correct coil winding is very important in all.If you are new in this field, it is very important to get training and practical experience.In today’s digital world, online winding data is also making this job easy and accurate.